Automatic Gypsum Board Drywall Profiles Stud and Track Forming Production Line

Product Description

Product Description

Automatic Gypsum Board Drywall profiles Stud and Track forming Production Line are used to produce metal framing components for the drywall industry. These machines are designed to form metal studs and tracks which are used in the construction of drywall walls and ceilings.

1. High-Speed Production: The machine is designed to operate at high speeds, significantly increasing output and efficiency, making it ideal for large-scale projects and meeting tight deadlines.

2. Versatile Configuration: It can produce a wide range of profiles, catering to diverse construction needs in the drywall industry.

3. Precision Engineering: Equipped with advanced rollers, punches, and dies, the machine ensures accurate and consistent shaping of metal, delivering high-quality framing components.

4. User-Friendly Operation: With easy setup and adjustable settings, the machine is designed for seamless operation, minimizing downtime and ensuring smooth workflow.

Detailed Photos

Stud and Track Profile Sizes

 

Un-powered, Manually control steel coil inner bore shrinkage and stop
Max Feeding width: 500mm,coil ID range ф460-520mm
Capacity:Max 2 Tons
Hydarulic type as option

The feeding guide device at the main entrance of the machine during work,Raw materials enter into the machine by the guiding device,make the raw materials and roll forming system to maintain the correct position.The guiding position can be adjusted by the manual screw mechanism,and the feeding guide width can be adjusted independently

Forming mold: Cr12MoV molding steel, through vacuum quenching heat treatment to HRC60-62 ° The precision machining roller surface with CNC lathe
Shafts material:45# steel,CNC lathes,Heat Treatment,hard Chrome Coated
With thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main motor and 12 reducers combination driving,about 12 Step to form
Main Motor 5.5KW to 7.5KW,Frequency speed control

Non Stop Cutting And Punching Device

Cutter stype:Not stop cutting and punching
The length of tolerance:±1.0mm(3m)
Cutter motor:Hydraulic
Servo motor power:2.3 KW

Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,It Can Finish The Production Automatically.

Auto Packing system
Function: Receiving the finished channels.

Product Parameters

Working Process

Uncoiling → Feeding material into machine →Roll forming → Flying cutting →Products receiving table 

Raw Material	Coil Type	GI AL
	Width	As profile design
	Thickness range	29-22 Gauge (0.3-0.6mm)
Power Requirement	Voltage	380v/3ph/50hz(Customized)
	Main Motor power	5.5kw
	Cutter power	4kw+2.3Servo motor
Forming speed		45-50m/min
Machine Frame		350mm H Beam Structure
Thickness of structure		Casting steel
Forming shaft		50mm solid shaft with heat treatment
Material Of Rollers		Cr12
Forming stations		12 Rows
Transmission Way		Gear
Type of cutting		Hydraulic Pillar type and Flying cut
Control system		PLC Delta and Inverter Delta
Screen		Touch screen
Dimension(Approx)		6.5m×1.5m×1.2m
Total weight (Approx)		3.6T

Installation Instructions

Applications of Galvanized Light Steel Frame C Channel Roll Former Omega Furring Purlin Roll Forming Machine

1. Interior Wall Framing: Drywall metal stud and track profiles are widely used to construct lightweight, durable, and fire-resistant interior walls in residential, commercial, and industrial buildings. They provide a stable framework for attaching drywall panels.

2. Ceiling Systems: These profiles are essential for creating suspended or drop ceilings, offering a robust structure to support ceiling tiles, lighting fixtures, and HVAC systems while ensuring easy installation and maintenance.

3. Partition Walls: Metal stud and track profiles are ideal for building non-load-bearing partition walls, allowing for flexible space division in offices, hotels, and other multi-purpose spaces. Their lightweight nature simplifies reconfiguration as needed.

Company Profile

Packaging & Shipping

1. Anti-Corrosion Protection: Spraying anti-corrosive oil on rollers to prevent oxidation during shipping, ensuring long-lasting performance.

2. Oxidation Prevention: Wrapping the entire machine with isolation film to safeguard against oxidation during transit.

3. Cost-Effective Shipping: Optimized space planning to minimize transportation costs for customers.

4. Secure Transit: Properly fixed and secured to prevent any damage during transportation, ensuring the machine arrives in perfect condition.

Thank you for considering our Metal Stud and track roll forming machine ! We are committed to providing high-quality products and exceptional service to meet your needs. If you have any questions, require further details, or would like to discuss customization options, please feel free to reach out to us. Our team is always ready to assist you with prompt and professional support.
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